Detection and Analysis of Carbon Deposition in the Coil of a Medium-Frequency Coreless Induction Furnace
Author of the article: CONGJianchen1,2, WANG Haixiao3, CHI Lin2,4, HAN Liuna2
Author's Workplace:1. School of Mechanical Engineering, Shandong University of Technology, Zibo 255049, China; 2. Tianrun Industry Technology Co., Ltd., Weihai 264400, China; 3. Shandong Taikai Precision Casting Co., Ltd., Taian 271000, China; 4. School of Mechanical Engineering, Shandong University, Jinan 250061, China
Key Words:medium-frequency coreless induction furnace; coil carbon deposition; attachments; detection
Abstract:
An induction coil is an important part of a medium-frequency induction furnace. The stability and reliability of
the coil are important tasks for the design, manufacture and maintenance of the coil. Taking the medium-frequency
induction furnace breakdown coil as the research object, the physical and chemical properties of the attachments on the coil
surface are systematically analysed via multiscale characterization techniques such as scanning electron microscopy (SEM),
energy dispersive spectroscopy (EDS), infrared spectroscopy and confocal Raman spectroscopy. The results show that the
black attachment on the surface of the coil is mainly free carbon, and Raman spectroscopy confirms the presence of few
layers of graphene in the carbon structure. A large amount of CO gas spillover during the smelting process and water
vapour electrolysis are the main causes of a series of reactions. The CO hydrogen reduction reaction and CO
disproportionation reaction are the main carbon deposition reactions that occur during the operation of an induction furnace.
The mixed gas (CO, CO2
, H2
, H2
O, O2
) is hindered by the Isoplan insulation plate during the outwards diffusion of free
carbon, which is the reason why a large amount of free carbon is attached to the coil surface.