Parameter Optimization of Wire Arc Additive Manufacturing via Machine Learning and a Multiobjective Optimization Algorithm
Author of the article:LIU Shaojie1,2, PENG Yiqi1,2, ZHAO Yufan1,2, YANG Haiou1,2, LIN Xin1,2
Author's Workplace:1. State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an 710072, China; 2. MIIT Key Laboratory of Metal High Performance Additive Manufacturing and Innovative Design, Northwestern Polytechnical University, Xi'an 710072, China
Key Words:wire arc additive manufacturing; machine learning; multiobjective optimization; 2219 aluminium alloy
Abstract:
In wire arc additive manufacturing (WAAM), the intricate interactions among process parameters complicate the
task of finding the best settings for manufacturing metal components with superior molding quality and desired geometries.
To expedite parameter optimization, this study investigates the effects of the welding current, wire-feed speed (WFS), and
travel speed (TS) on the melt width (W), melt height (H), and dilution ratio (D) via 3-factor and 3-level full-factor tests.
Artificial neural network (ANN), support vector regression (SVR), and Gaussian process regression (GPR) models are
developed to predict these metrics. Comparative analysis indicates that GPR is most effective for predicting the melt width,
ANN excels in predicting the melt height, and SVR is superior for assessing the dilution ratio. Multiobjective optimization,
which uses the nondominated sorting genetic algorithm-II (NSGA-II), maximizes the melt width and height while
minimizing the dilution ratio. The optimized parameters were validated experimentally, confirming the accuracy and
effectiveness of the approach.