Study of the Interfacial Microstructures and Properties at the Al/Cu Brazing Joints by Using Synchrotron Radiation and First-principles Calculations
Author of the article:YANG Junchao1 , HUANG Guan1 , DING Zongye1,2,3, JIU Yongtao3 , LONG Weimin3 , HU Qiaodan2
Author's Workplace:1. Sohool of Machatronic Engireering and Automation, Foshan University, Foshan 528225, China; 2. Sohool of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 315700, China; 3. Zhengzhou Machinery Research Institute Co., Ltd., State Key Laboratory of Advanced Brazing Filler Metals and Technology, Zhengzhou 450001, China
Key Words:Al/Cu brazing; synchrotron radiation; first-principles calculations; compounds; mechanical properties
Abstract:
Interfacial brittle compounds strongly affect the mechanical properties of Al/Cu brazing joints. It is important to
determine the formation, growth behavior and bulk properties of interfacial compounds to further control the interfacial
microstructures and properties of joints. In this paper, synchrotron radiation X-ray imaging was used to dynamically
characterize the interfacial reactions at Al/Cu brazing joints, and first-principles calculations were subsequently performed
to calculate the bulk properties of the interfacial compounds. The formation sequence, modulus and bonding characteristics
of the compounds were investigated. The results show that layered Al4Cu9 and faceted and dendritic Al2Cu compounds form
during cooling. The faceted and dendritic Al2Cu compound is the primary phase and precipitates at the original interface,
exhibiting the characteristics of asymmetric secondary dendrite arms. After the Al2Cu compound contacts the base metal,
the Al2Cu compound reacts with the base metal to form the Al4Cu9 compound. The interfacial compounds exhibit mixed
bonding characteristics, including metallic and covalent bonding. Compared to those of the Al2Cu compound, the Al4Cu9 compound has a greater cohesive energy, bulk modulus, shear modulus, Young's modulus and hardness, enhancing the
hardness of the joints and decreasing their toughness and plasticity.