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ProCAST模拟仿真技术在铸钢件缺陷预测中的应用
Application of ProCAST Simulation Technology in Defect Prediction of Cast Steel Castings
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- DOI:
- 作者:
- 樊超 王光明 张挨元 杜志强 王虎明 刘跃辉 前里舸尔
FAN Chao;WANG Guangming;ZHANG Aiyuan;DU Zhiqiang;WANG Huming;LIU Yuehui;QIAN Ligeer
- 作者单位:
- 内蒙古第一机械集团公司第一分公司
First Branch, Inner Mongolia First Machinery Group Co., Ltd., Baotou 014032, China
- 关键词:
- 铸钢件 ProCAST模拟仿真 预测缺陷分布 工艺优化 提高质量
cast steel castings ProCAST simulation predicted defect distribution process optimization improve the quality
- 摘要:
- 利用ProCAST铸造模拟仿真软件对某型履带式车辆轮毂铸钢件的铸造工艺进行模拟仿真分析,预测出轮毂铸钢件内在缺陷的主要分布区域。结果表明,通过对铸钢件实物解剖、铸造工艺模拟仿真结果分析等确定了内部缺陷产生的具体部位及形貌特征,找出了缺陷问题产生的规律。通过工艺优化及试验验证,基本解决了轮毂铸钢件的内在质量问题,保证了批量生产的顺利进行。ProCAST casting simulation software was used to simulate and analyze the casting process of a tracked vehicle active wheel hub casting steel casting, and the main distribution areas of internal defects of the active wheel hub casting steel casting were predicted. The results show that the specific positions and morphological features of internal defects are determined by dissection of steel castings and analysis of simulation results of casting process. Through process optimization and test verification, the internal quality problem of wheel hub steel castings is basically solved to ensure the smooth progress of batch production.