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一种中小型铸钢件精益化通用铸造生产方法
General Lean Production Method for Small to Medium Steel Castings
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- DOI:
- 作者:
- 张挨元,贾枝树,樊 超,刘跃辉,杜志强,刘 江,张晓敏,韩 宝,王虎明,王 瑞
ZHANG Aiyuan, JIA Zhishu, FAN Chao, LIU Yuehui, DU Zhiqiang, LIU Jiang, ZHANG Xiaomin, HAN Bao, WANG
- 作者单位:
- 内蒙古第一机械集团股份有限公司 第一分公司,内蒙古 包头 014032
Inner Mongolia First Machinery Group Co., Ltd., First Branch, Baotou 014032, China
- 关键词:
- 中小型铸钢件;通用精益铸造生产;酯硬化水玻璃砂
small to medium sized steel castings; general lean casting production method; ester hardened sodium silicate sand
- 摘要:
- 为降低中小型铸钢件在酯硬化水玻璃砂自动化生产线上的生产成本,消除传统砂铸产品突出质量问题,提
出了一种中小型铸钢件精益化通用铸造生产方法,能够实现多品种、小批量、质量要求严的各类产品模型。 利用通用外
模相同结构与尺寸规格,在造型生产线上灵活生产,显著提高产品生产效率,保证产品质量和尺寸精度。 结果表明,可以
有效避免投入太多工装,节省模样管理场地和转运成本,降低装有模样的模板在转运过程中的安全操作风险,使多种类
中小型铸钢件产品能够及时满足市场客户要求交货时间短的期望。
In order to reduce the production cost of small to medium steel castings in automatic production line of ester hardened sodium silicate and eliminate the series quality problems of traditional sand casting products, a general lean casting method for small to medium steel castings was proposed, which can be used to produce high quality castings with multiple types and small batch. Production results show that this method can effectively reduce costs foundry tooling, pattern management site and transportation, reduce the risk of pattern transportation and handling safety, and satisfy the customers’ requirement of short leading time