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KB-75泥浆泵空气包外壳铸造工艺研究与优化
Study and Optimization of Casting Process of KB75 Mud Pump Air Chamber Casing
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- DOI:
- 作者:
- 宋 伟,王高社,李继峰,王平怀,张亚林,曹凌升
SONG Wei, WANG Gaoshe, LI Jifeng, WANG Pinghuai, ZHANG Yalin, CAO Lingsheng
- 作者单位:
- 宝鸡石油机械有限责任公司热工分公司,陕西 宝鸡 721000
Thermal Industry Branch of Baoji Oilfield Machinery Co., Ltd., Baoji 721000, China
- 关键词:
- 空气包;缺陷;凝固;数值模拟;铸造工艺
air chamber casing; defects; solidification; numerical simulation; casting process
- 摘要:
- 通过体视显微镜和金相显微镜对泥浆泵空气包外壳的缺陷组织进行了分析和探讨并采用三维凝固模拟软
件验证了分析探讨的结果。 采用三维凝固模拟对泥浆泵空气包外壳的铸造工艺进行了优化并制定了两种改进方案。 新
的工艺实现了顺序凝固,消除了缺陷,成功生产出合格铸件并提高了表面质量,验证新工艺方案的有效性。
The defect structures of steel mud pump air chamber casing was analyzed by using stereo microscope and metallographic microscope and also verified by three-dimensional solidification simulation software. The casting process of the air chamber casing was optimized and the two new improved casting processes were made by using the three-dimensional solidification simulation software. The new casting process has achieved sequential cooling, eliminated defects and improved surface quality. Steel air chamber casing castings were successfully produced which verified the effectiveness of the new process.