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大型齿轮无模铸造的快速研制
Rapid Development of Large Gear Made by Patternless Casting
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- DOI:
- 作者:
- 许海铎 吕乐华 张杰琼
XU Haiduo;LYU Lehua;ZHANG Jieqiong
- 作者单位:
- 第一拖拉机股份有限公司制造工程中心
First Tractor Company Limited Engineering Center of Manufacture Technology,Luoyang 471000,China
- 关键词:
- 快速铸造 分型设计 结构精度
rapid patternless casting mould designed by several small moulds structure precision
- 摘要:
- 基于快速铸造技术研究了大型齿轮的快速研制过程。针对直径1800 mm大型齿轮中轮齿的分型位置,采用"整体齿"的铸造工艺,通过浇注系统设计、分型设计、铸型加工、坎合组型、熔炼浇注等过程对大型齿轮铸件进行快速研制。结果表明,采用"整体齿"的技术方案研制大型齿轮铸件生产周期短,生产成本低,铸件结构精度高,铸件表面质量好,具有良好的推广应用价值。The rapid development of large gear was studied based on rapid casting technology.Aiming at the parting position of gear teeth in large gear with diameter of 1800 mm,the casting technology of"whole tooth"was adopted,and the development of large gear castings was carried out rapidly through pouring system design,parting design,casting machining,joint forming and melting casting.The results show that the technical scheme of"integral tooth"for the development of large gear castings has the advantages of short production cycle,low production cost,high casting structure precision and good casting surface quality.