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KTH330-08 连接件铸造工艺改进研究
Research on Improvement of Casting Process of KTH330-08 Connector
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- DOI:
- 作者:
- 周 旭 1 ，莫 健 1 ，李向明 1 ，李晓东 2 ，李桂华 2
ZHOU Xu 1 , MO Jian 1 , LI Xiangming 1 , LI Xiaodong 2 , LI Guihua 2
- 作者单位:
- 1. 昆明理工大学 材料科学与工程学院，云南 昆明 650093；2. 云南云海玛钢有限公司，云南 玉溪 652701
1. Faculty of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China; 2. Yunnan Yunhai Casting Co., Ltd., Yuxi 652701, China
- 关键词:
- 可锻铸铁；连接件；模拟仿真；一箱两件；铸造工艺
malleable cast iron; connecting piece; numerical simulation; two pieces in one box; casting process
- 摘要:
- 本文针对某铸造厂可锻铸铁连接件生产效率较低的问题，设计开发出一箱两件铸造工艺。 在原有一箱一件铸造工艺基础上，结合铸铁件铸造工艺设计方法，采用 ProCAST 数值模拟软件对连接件的初步铸造工艺模拟优化，并进行了生产试制。 结合试生产中铸件暴露出的浇不足缺陷，通过模拟仿真获得的可视化结果，分析其成因并通过调整剩余压头高度、浇注温度、冒口位置等方式，最终确定了可锻铸铁连接件的铸造工艺，提高了该铸造厂连接件的产能，使铸件合格率达到 90% 以上。Aiming at the problem of low production efficiency of malleable cast iron connectors in a foundry, this paper developed a casting process of one box and two pieces based on the original casting process of one box and one piece. Combined with the casting process design method of cast iron, the preliminary casting process of the connector was simulated and optimized by ProCAST numerical simulation software, and the production trial was carried out. Considering the insufficient casting defects exposed in the trial production, the causes were analysed through the visual results obtained by simulation. By adjusting the height of the residual indenter, the pouring temperature and the riser position, the casting process of the malleable iron connector is finally determined, which improves the production capacity of the connector in the foundry and makes the qualified rate of the casting reach more than 90%.